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Brass Melting In Induction Melting Furnace

Brass Melting In Induction Melting Furnace
Brass Melting In Induction Melting Furnace
Product Code : M-16
Product Description

BRASS MELTING IN INDUCTION MELTING FURNACE


BRASS MELTING IN INDUCTION FURNACE

 

 

AVAILABLE CAPACITY:

 

 

IN KGS:

 

 

 

 

25 KGS TO 3 TONS

 

 

IN KW:

 

 

15 KW TO 1000 KW

 

 

UNIT CONSUMPTION IN MANGALENZ INDUCTION MELTING FURNACE @NORMAL CONDITIONS:

*IN ACTUAL RUNNING  CONDITION:

 

 

 

 

270 KWH/TON TO 310 KWH/TON

 

 

OF BRASS MELTING

 

 

POURING TEMP FOR BRASS :

 

 

 

 

11000C TO 11500C

 

 

WHICH TYPE OF MAT. CAN MELT IN THE MAGNALENZ INDUCTION MELTINGFURNACES:

1. ASSORTED SCRAP OF BRASS.

 

 

2. ALLOYING WITH COPPER SCRAP & ZINK.

 

 

3. COPPER INGOT WITH ZINK ALLOYING.

 

 

4. BRASS INGOT.

 

 

5. BRASS CHIPS 100%.

 

 

RECOMMENDED LINING FOR BRASS MELTING :

 

 

1. ACIDIC (SILICA LINING WITH 1% TO 2.5% BORIC ACID.)

 

 

2. NEUTRAL.

 

 

*SHOULD HAVE EXCELLENT RESISTANCE TO CHEMICAL, THERMAL AND MECHANICAL DAMAGE, WITH A LOWER SINTERING TEMP. TO SUIT TO BRASS MELTING.

 

 

APPROX REQUIRED COMPONENTS IN PERCENTAGE

 

 

PRESENT IN LING MAT. FOR. BRASS MELTING IN INDUCTION FURNACE:

                                                         %

 

 

AL2O3

 

 

< 0.2

 

 

SIO2

 

 

97

 

 

CAO

 

 

< 0.5

 

 

FE2O3

 

 

                 < 1.0

 

 

MAX. GRAIN SIZE/MM

 

 

4

 

 

BONDING

 

 

CERAMIC

 

 

SERVICE TEMP:

 

 

15500C TO 16000C

 

 

 

 

 

 

FORMER MATERIALS:

 

 

1. CASTED BRASS

 

 

2. BRASS SHEET FORMER

 

 

3. COPPER SHEET FORMER (ADVICABLE)

 

 

RECOMMENDED  CHURNING(STIRRING): BASED ON

 

 

H/D RATIO IN INDUCTION MELTING FURNACE FOR BRASS MELTING

 

 

BRASS:

 

 

RED BRASS:

 

 

YELLOW BRASS:

 

 

 

 

 

 

 

 

0.07 TO 0.15

 

 

0.07 TO 0.15

 

 

0.055 TO 0.15

 

 

MODERATE CHURNING/STIRRING IS ADVISABLE IN ANY CASE, FOR LOW LOSS OF BRASS, WHILE MELTING IN INDUCTION FURNACE:



MAGNALENZ
36, Changodar Industrial Estate, Part :- II, Changodar, Ahmedabad - 382445, Gujarat, India
Mr. Chinmay Yagnik (Director)
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